SWAM-Blaster® Model CCR-NP16X16 | Automated Conformal Coating Removal System with LV-1 or XV-1 Sand Blaster
SWAM-Blaster® Model CCR-NP16X16 | Automated Conformal Coating Removal System with LV-1 or XV-1 Sand Blaster
C129 Automated Belt Abrading System
C129 Belt Abrading System | LV-1 /XV-1 SWAM Blasters | Variable Speed Conveyor Belt, Variable Speed Cam Driven Reciprocator Mechanism
C129 Belt Abrader System | Open Hood
SWAM B2TV MIII
Automated Silicon Wafer Edge Beveling | Two Bevels | SWAM Model B2-TV MKIII | Micro Abrasive Processing using LV-1 SWAM Blasters
SWAM CMAB-XV1 | Crystal Mark's Vertical Manufacturing Capabilities for Automation
SWAM Automated System NP 24x24 | Selective Micro Abrasive Processing on Large Pieces
Nozzle Positioning System - Work Area
SWAM CMAB XV1 | Automated Micro Sand Blasting System with XV-1 SWAM Blaster
SWAM CMAB XV1 | Automated Micro Sand Blasting System with XV-1 SWAM Blaster
C5100 Wafer Coring Edge Beveling System
Rotary Abrader with Optics
Single Spindle Rotary Abrader System with LV-1 SWAM Blaster
Custom Design, Automation: Options, Flexibility
Crystal Mark has vertical manufacturing capabilities to design systems customized to meet unique requirements for each application.
- The team has worked closely with customers to develop fully automated systems for over fifty years.
- When you bring your prospective application to the Crystal Mark research team, we are able to understand the requirements and help design a customized automated system.
- The Crystal Mark team understands not only the micro abrasive sandblasting process very well, but also the ins and outs of automating a process that delivers results with consistency and repeatability essential for industrial applications.
Scroll down below to see examples of automated systems from Crystal Mark.
If you have a specific application where you would like to explore the feasibility of the micro abrasive process, you are welcome to submit form to request support. Our team will be in touch with you shortly.
Belt Abrading Systems
- C129 Automated Belt Abrading System
- C129 Belt Abrading System | LV-1 /XV-1 SWAM Blasters | Variable Speed Conveyor Belt, Variable Speed Cam Driven Reciprocator Mechanism
- C129 Belt Abrader System | Open Hood
The SWAM® Belt Abrading System precisely abrades uniform finishes to surfaces requiring exact repeatability. The process begins when substrates are loaded manually or automatically onto a conveyor belt. The belt then transports the substrates into the abrading area where one nozzle or up to as many as eight nozzles reciprocate up to 14” uniformly over the moving substrates. The substrates are fully supported by the perforated conveyor belt and held in place by the vacuum of the dust collector.
Crystal Mark has developed conveyorized abrading systems using belts that are 5”, 7”, 9”, or 16” wide.
The design can be adapted as required to integrate with the production environment.
Applications include surface texturing, selective etching, surface finishing or plating preparation of quartz, glass, ceramic, plastic, metals and many other materials requiring a uniform surface.
Rotary Abrader Systems
- Rotary Abrader with Optics
- Single Spindle Rotary Abrader System with LV-1 SWAM Blaster
SWAM Rotary Work Cell | Single Spindle Abrader
SWAM Rotary Work Cell | Single Spindle Abrader | Precision, Consistent Repeatability
SWAM Rotary Work Cell | Single Spindle Abrader | Work Area
SWAM Rotary Work Cell | Single Spindle Abrader | Work Area from Side Angle
Crystal Mark has two different designs for rotary systems:
- SWAM® Single Spindle Rotary Work Cell is built using Complete Work Cell® concept requiring a single power and single air drop.
- The SWAM® Dual Spindle Rotary Abrading System is designed for maximum throughput. The rotary table in this system allows operator to load/unload a part while the other part is being sandblasted.
When long parts require complete coverage, a linear motion option can support one or more nozzles with either of these systems. The Crystal Mark team has extensive experience in customizing the solution as required for a customer’s specific application.
When consistency is demanded, these Abrading Systems are ideal for texturing or de-burring a variety of components including dental implants, titanium bone screws, implantable medical devices, as well micro machining/finishing/cleaning of components with sub-micron precision and accuracy.
SWAM® ROTARY WORK CELL: SINGLE SPINDLE ABRADER SYSTEM >>
SWAM® DUAL SPINDLE ROTARY ABRADER SYSTEM >>
Nozzle Positioning System
- SWAM CMAB-XV1 | Crystal Mark's Vertical Manufacturing Capabilities for Automation
- SWAM Automated System NP 24x24 | Selective Micro Abrasive Processing on Large Pieces
- Nozzle Positioning System - Work Area
- SWAM-Blaster® Model CCR-NP16X16 | Automated Conformal Coating Removal System with LV-1 or XV-1 Sand Blaster
- SWAM-Blaster® Model CCR-NP16X16 | Automated Conformal Coating Removal System with LV-1 or XV-1 Sand Blaster
Crystal Mark Automation - Nozzle Positioning System
Nozzle Positioning System
Crystal Mark has extensive vertical manufacturing capabilities to design automated systems for the customer’s specific application requirements.
There are a number of automated systems that can be configured for range of applications such as conformal coating removal, surface finishing/cleaning applications, micro hole drilling, de-burring, cutting and routing.
Please specify your electrical requirements when requesting for a quote.
Crystal Mark is able to design new automated systems for nozzle positioning requirements.
SWAM NozPoz Nozzle Positioning System® >>
SWAM-Blaster® Model CCR-NP16X16: Automated System for Conformal Coating Removal >>
SWAM® C-5100 Wafer Coring and Contouring System
- C5100 Wafer Coring Edge Beveling System
The SWAM® Model C-5100 Wafer Coring and Contouring System is designed for cutting and edge-rounding of silicon, silicon carbide, sapphire, germanium, NaG, GaAs, and other III-V materials as well as Epi Crown Removal.
The SWAM C-5100 replaces all grinding operations with one numerical, computer controlled, micro abrasive nozzle positioning system. Due to the cool, shockless nature inherent in micro abrasive blasting, there is no stress, micro cracking or fracturing that occurs.
The result is a stronger semiconductor wafer, with less susceptibility to cracking, chipping or breakage.
SWAM® Model B Edge Beveling Systems
- SWAM B2TV MIII
- Automated Silicon Wafer Edge Beveling | Two Bevels | SWAM Model B2-TV MKIII | Micro Abrasive Processing using LV-1 SWAM Blasters
Assembly Room with B2TV Machines | Legacy Equipment, No Longer Manufactured
The SWAM® Model B Edge Beveling Systems perform a multitude of precision cutting and beveling processes with exceptional consistency as well as with excellent repeatability on silicon, silicon carbide, sapphire, NaG, GaAs, GaP, glass, ceramic, Geranium, III-V materials, and other hard brittle materials. Unique processes include double positive beveling, simultaneous positive and negative beveling, reworking, grooving, and contouring as well as removing the epitaxial edge crown, cutting discs (outside diameter), and holes (inside diameter).
Learn More about SWAM® B Series Edge Beveling System Models >>
SWAM® CMAB-XV1
- SWAM CMAB XV1 | Automated Micro Sand Blasting System with XV-1 SWAM Blaster
- SWAM CMAB XV1 | Automated Micro Sand Blasting System with XV-1 SWAM Blaster
The SWAM® Model CMAB-XV1 was custom designed for micro sandblasting very heavy, large size objects.